Just one guy's report: I got a Bushmaster 308 ORC for Christmas and it's not run correctly since I got it. Extremely frustrating. It jams up, usually due to a failure to extract properly which leads to a failure to eject. If I load one round the one round would often wind up just sitting there on top of the mag. This video illustrates the issue VERY well:
I sent the rifle off to Bushmaster and they didn't do squat. "Polished the feed ramps" and function tested it. Got it back and it had the EXACT same issue. Gee thanks. At least it only took two months for this useless process that cost me money to run its course.... I have no idea what ammo they use to function test at Bushmaster, but I took the rifle directly to the range with six different brands of .308 WIN and 7.62 NATO ammo and the only brand that would run was Bear Silver (zinc plated steel case). What's interesting is the rifle has always fired Russian steel cased .308 just fine. Extracts and tosses them like a champ. I suspect that the stiffer rims and perhaps slightly lower pressure (I've always found new Russian made commercial ammo - not Russian mil-surp - to be mild by comparison to other types and in my view it explains the "sooty" complaint that you often hear about this ammo). Everything else was a complete disaster out of three different mag types - Bushmaster steel, C Products steel, and Magpul polymer. I discovered that this malfunction is EXTREMELY common with DPMS LR-308s (search the internet and you'll be swamped with the issue). I tried all of the standard suggestions one at a time looking for the golden BB - new mags, polished any sharp points on the extractor, polished the chamber (such as you can with a chromed chamber), ran it wet, tried to get a few hundred rounds through the gun. Nothing did a dang thing to help. So I could send it back to Bushmaster at MY cost - shipping a gun is not cheap - or I could throw in the towel and start buying parts to try and fix it. I even went so far as to seriously consider just buying a new JP Enhanced bolt assembly and a new chrome plated bolt carrier. Long story short I ordered the Armalite extractor spring kit (3 piece kit) and a new DPMS extractor. It now runs with all brands of ammo but with some not well. What is clear is that the gun is over gassed (and I have seen this complaint from other 308 ORC owners). The rims of ejected cases have a very pronounced indentation from the extractor and the rims are indeed bent back by the extractor. Not to the point that I'm worried that they'll rip right off, but I would not reload this brass it's so deformed. It's greater or lesser depending upon the brand and loading. As before, Bear Silver runs like a champ and the cases look completely undamaged. I found one brand of brass that runs well also. So here I sit. I've got a rifle that runs, but not what I call "runs well", and I'd not trust it for hunting where I'd want an assured follow up shot. I assume that what has happened is that I've got a rifle that, due to "tolerance stacking" would not run as built. I think it's still not going to run well unless I put an adjustable gas block on it. I only paid $800 for my 308 ORC but in my opinion that does not excuse anything. That's a lot of money for some folks and I am one of those folks. I will never buy another DPMS product. The more I've read up the more I've become convinced that they are "cheap" ARs in general. It's too bad that Bushmaster has been purchased by and will likely be ruined by DPMS's parent company, and I suspect that's already underway with this LR-308 product as marketed buy Bushmaster. I'm always interested in comments and suggestions, but that's my story and given my experience I'm sticking to my opinions. Best, Oly Tucson, AZ