Yesterday was my first test-fire of a DPMS LR-308 build. Upper came complete from DPMS/MidwayUSA. Lower is an 80% I finished myself. Rifle is extremely accurate. Fired 40 rounds. Followed break-in/cleaning procedures. Last three rounds were sub MOA at 100 yards. Love it.
Issue #1: If I put more than three rounds in any of my magazines (DPMS metal 20 round, Magpul 10 round, Magpul 20 round), the bolt has trouble stripping the round when you attempt to manually cycle with the handle, The result is the bolt only closes about 95% of the way. The bolt is then extremely difficult to pull open/eject the poorly seated round. Makes no diffence if you insert the magazine when the bolt is open or closed. The barrel is carbine length with a DPMS .308 carbine buffer spring and carbine buffer. More perplexing is that when testing with .308 SnapCaps, of which I have ten, there are no failures to strip/feed. Keep in mind this is all happening prior to firing the gun. No gas issues. This issues is specifically stripping the round from the magazine and seating it properly when the magazine is under pressure with 4 or more rounds.
Issue #2: After returning from the range I mocked-up 20 rounds of ammo (no powder or primer) with Sierra Gamekings with a COL of 2.7" (midway between the 2.8" Hornady Match ammo I test fired, and the 2.55" SnapCaps). Used Gamekings because their shiny/single-metal surface would show if/where the bullets might be hitting the ramp or rifling. A noticeable mark is being left on each bullet when the rifle is being cycled manually. Starts near the tip of the bullet and twists down half the length of the ogive, decreasing in depth as it goes, then disappears. Seems to me that means its catching on the rifling somewhere. The brass is undamaged. I did notice that the 10 SnapCaps also have some nicks on their bullet sections, but have fed flawlessly.
Here are my possible fixes. Please add or redirect when you see something that won't work.
Clean and Lubricate: Sure seems like I did all that, but maybe with its first firing some hidden fabrication grit broke loose.
Polish M4 Feed Ramps: I know some folks say this doesnt help, but it might work.
Extra Power carbine buffer spring: Have one on order from Sprinco. Will be good to have as a spare, even it that's not the fix.
Purchase and use a .308 small base die set.