One of my hunting buddies was wanting a "little more" than his 300 blackout would give with a 150 grain bullet and we started tossing around ideas. He wanted 30 cal but didn't want to go AR-10. There are several options, but each has their issue. One uses a proprietary case and loaded ammo is available, but costs about $1.50 each. Standard 7.62x39 seems to have some feeding issues and a fairly sparse selection of good hunting bullets. Wilson has one that seems to beat the blackout, but not by much, and the ammo cost is an issue again (this will sound funny later). There are several wildcats that have been used successfully, but we didn't want to trim, size, blow out shoulders, etc and then load a .25C bullet to fireform, etc. I suggested a 7.62x39 Ackley improved, and kind of chuckled inside. Well, in talking over the Ackley treatment with him, I started to convince myself that it might actually be a good fit for an AR15. As it turns out, he thought so too. Able to fire readily available and cheap (for now, at least) ammo which you could reload to somewhat better performance, shoot a great variety of .308 cal bullets in a .308 bore, case stretch would be greatly reduced (no trimming for a while), new body taper feeds great out of available and cheap Grendel and standard 7.62x39 magazines, body taper reduces bolt thrust and wear on the weaker bolt, new reamer cleans up 300 BLK chambers. We had to investigate. I felt funny re-visiting this, as the russian cartridge has been one of the most altered cases in shooting history, and what we were going to do was old news. However, there was not a whole lot on the web about anyone using it in an AR.... so..... We came up with a design, ordered a reamer and we're off!
Well, we found ourselves in the shop a couple weeks ago Saturday chambering the second rifle and prepping for a range day with our new 308x39 American AR's. I guess we were really just itching for a project. (slightly more expensive than a LOT of Grendel or Arrow brass...)
As it turns out, I think it will be as good as we were hoping it would be. We had an issue with small gas port size on the rifle, and ended up single loading it to fire factory x39 ammo, but accuracy was as good as the original chamber (2" at 100) and we only lost about 60 FPS fireforming. The carbine was a little overgassed as it was a blackout in its previous life and had a big port in the carbine location, but it worked great! Even with the blunt round nose soft point PPU brass case ammo, it fed from C-products 7.62x39 30 rd magazines over 90%. We don't have dies yet, so I made a neck sizer and we took loading gear to the range so we could at least fire some reloads. We don't have the ideal barrel yet to really wring it out, but I think we are looking at 2600 easily with a 125 from a 20" barrel. Pretty fun project.
We may yet find out why this hasn't been a "thing"........ Don't know 'til you try.