Failure to Feed issue is resolved.
98Z5V, I wasn't butt hurt, but could not let the out of spec assumption pass without responding. I come from a QA Lab background. My point was even if you think a part is crap, it is not crap until part dimensions are compared to print spec's. Yes, the receiver set and bcg were purchased because they were on sale / cheap, as Christmas gifts from the wife. If the only option was a $300+ receiver set and $250+ bcg, well I wouldn't have attempted a AR308 build as I have no real need aside from just wanting to put one together. From Christmas gift parts, friend giving me a $250 Midway gift card for my birthday, I have very little out of my pocket invested ($300? don't remember what it tallied up to).
I will note (attempting to) dealing with Thunder Guns has not been a pleasant experience. I emailed them with a video, pic's and CAD drawing of my mag catch slot in relation to the receiver top deck and pivot/take down holes. They would not respond to email, but requested I call 9am-4pm for further assistance. I work from 6:30-4. With 10 minutes of lunch break left I called, 2/3 of that time spent on hold. As my break ended, the third person to come to the phone, the resident "gunsmith". I thanked him but informed him my break was over and hung up. I called at 4:15 but was told by the person that answered, everyone else had already left. I emailed again and got the same please call response.
I machined part of the mag catch slot higher and made a new mag catch. My catch even has full engagement with the button, unlike the three threads the DPMS catch had. I moved the magazine up 0.040" Shot 30'ish rounds without any failure to feed. Had failure to eject but will expand on that next. Mag catch was machined from some mild steel flat stock I had on hand. The threaded stud was from a grade 8 screw. The end that went into the catch was turned down to 0.125" and high temp soldered to the catch. I believe this fix's that issue. It looks a little like butt now, but once the gun is determined to be reliably functional, I'll likely Cerakote the gun in some camo pattern.