Well I got the pins to fit. <thumbsup> Did the freezer trick.I have to admit I am new to AR building and not familiar with how tight things should be. I always go by the advice you shouldn't"t have to force things together. If you have to double check the info and ask questions before you break it. Forcing things can be costly and I know that one. My measurements were taken by a digital caliber. I do not think it is very accurate but it is consistant with its repeatable measurements. So it did show there was a difference in size between the pins and holes. I was shocked that the drill bit was so under size but it was a cheap OSH brand. Once again, thank you all for your input. Cheers, O